Are you planning a new tomato processing facility but overwhelmed by the complexity of sourcing, integrating, and commissioning dozens of individual machines from multiple suppliers?
Building a tomato processing plant is a significant capital investment—and the difference between success and failure often comes down to the quality of your equipment partner. A single malfunctioning machine can shut down your entire line. Inconsistent equipment sizing creates bottlenecks that reduce throughput. Poor integration of controls makes troubleshooting a nightmare.
This is why global tomato processors choose turnkey suppliers over piecemeal sourcing.
What a full turnkey tomato processing plant includes:
Complete Equipment Scope — From raw material reception to finished product warehousing, every machine is included: water flume systems, reciprocating washers, sorting conveyors (manual or optical), crushers, preheaters, double-pass finishers, multi-effect vacuum evaporators, tubular or scraped-surface sterilizers, aseptic bag fillers, can fillers and sealers, labeling and coding systems, case packers, palletizers, and CIP cleaning systems.
Process Engineering and Layout Design — Our engineering team works with you to design your facility layout, optimizing material flow, equipment spacing, and utility connections (steam, water, electricity, compressed air). The goal is to minimize pipe runs, reduce floor space requirements, and create a safe, efficient working environment.
Automation and Control Integration — PLC systems with HMI touchscreens allow centralized control of all line parameters. Ethernet connectivity enables remote monitoring of production efficiency, temperature profiles, and equipment status. Alarm systems alert operators to deviations before they affect product quality.
Customization for Your Raw Materials and Product Mix — Do you source small or large tomatoes? Do you need hot-break for high-viscosity paste or cold-break for premium juice? Are you packaging for retail or bulk export? Every line is configured to your specific requirements, not a one-size-fits-all template.
Installation, Commissioning, and After-Sales Support — A turnkey supplier doesn't stop at delivery. We provide on-site supervision of installation, commissioning of the entire line, operator training, and ongoing technical support with remote diagnostics.
Proven industry reference — Leading tomato processors in China and globally rely on integrated processing solutions that combine Italian technology (in areas like cold-break processing, multi-effect energy-saving concentration, and tube sterilization) with localized manufacturing for cost efficiency
FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING
Our processing line utilizes fresh mango and mango paste as raw materials to produce various final products including mango paste, mango sauce, mango juice, mango powder, diced mango, and dried mango.
Available packaging formats include aseptic bags, metal cans, sachets, stand-up pouches, PP containers, glass bottles, PET bottles, and gable top cartons.
1. Discharge Platform
Specialized drainage platform with water guns simplifies raw mango unloading from trucks while providing pre-washing capabilities to enhance production line efficiency.
2. Elevator
This machine transports fresh mango from outside the building to inside the processing facility.
3. Washing
Thorough washing of fresh fruits prior to crushing using bubble washers and brush & spray washers. Optional ultrasonic and ozone cleaning methods available for enhanced cleaning efficacy.
4. Sorting
Visual inspection by staff after washing to identify defects, ensuring only high-quality fruits proceed through the production line.
5. Destoning
Mango remover operates at 1470 r/min, effectively crushing fresh mango to ensure thorough cleaning of core and skin, maximizing pulp yield and production efficiency.
6. Preheating
Adjustable temperature pre-heater (45℃ to 85℃) increases juice yield for subsequent processing while protecting final product color and taste.
7. Pulper and Refiner
Operating at 1470 r/min, this machine generates centrifugal force to pass product through screens for refinement. Suitable for various fruits including passion fruit, tomatoes, peaches, apricots, mangoes, and apples.
8. Horizontal Spiral Centrifugal
Reduces solids and impurities to ensure mango pulp puree is free from contaminants and black spots.
9. Sterilizing
Tube-in-tube type sterilizer with adjustable temperature and retention time for different product requirements. Programmable control system ensures precise automation.
10. Aseptic Filling
Operates with tube-in-tube sterilizer in closed cycle system. Vapor-protected filling cavity maintains sterility throughout the packaging process.
11. Storage or Blending
Final product can be stored as-is or used as raw material for producing mango sauce or other products.
